Manufacturing process

Four connected stages. One visible material journey.

Real workshop photography follows feedstock from tyre-rubber crushing to 20 kg formed sheets ready for warehousing.

Stage 01

Crushing into granules

Whole tyre-rubber feedstock is broken down in the crushing line and ground into rice-grain-sized rubber granules, the starting material for every subsequent stage.

Crushing machine reducing tyre rubber into fine granules inside the workshop

Crushing line interior with granulating equipment in operation

Stage 02

Dynamic devulcanization

Rubber granules are combined with softening agent, activator, and a measured amount of water, then loaded into a devulcanization vessel and processed under high temperature and high pressure.

Industrial devulcanization vessels processing rubber granules under heat and pressure

Stage 03

Initial open-mill mastication

Devulcanized rubber is fed into an open mill for initial mastication, developing the plasticity and consistency required before refining.

Open mill mastication equipment processing devulcanized rubber

Stage 04

Refining, sheeting, weighing, warehouse

Initially masticated rubber sheet is fed into the refining mill, sheeted out, weighed, formed into 20 kg units, and moved into the warehouse ready for shipment.

Refining and sheeting line with finished rubber sheets ready for weighing

Finished reclaimed rubber sheets staged near the warehouse for weighing and storage